Njp 400c Small Fully Automatic Capsule Filling Machine and Filling Production Line

• Customization: Available
• After-sales Service: Online Support,video Technical Support
• Certification: CE, GMP, ISO
• Model NO.: NJP-400C
• Customized: Customized
• Fill Range: 00#, 0#, 1#, 2#, 3#, 4#
• Filling Principle: Capsule Filling
• Machine Type: Capsule Filling Machine
• Main Material: Stainless Steel
• Voltage: 380/220V 50Hz
• Warranty: 1 Year
• Filling Capacity: 12000PCS Per Hour
• Weight: 600kg
• Dimension: 980X710X1880mm
• Total Power: 3kw
• Segment Bores: 3 Holes
• Vacuum: 20m3/H-0.04-0.08MPa
• Dust Collector: 17.6kpa 180m3/H
• Air Compression: Air Consumption 4m3/H Pressure 5-7kg
• Operating Noise: <75dB(a)
• Filling Percentage: Empty Capsule 99.9% Filled Capsule 99.8%
• Capsule Size: #00-#5 Safety Capsule a-E
• Suitable for: Powder, Granule, Pellet, Tablet
• Transport Package: Wooden Case
• Specification: 980X710X1880mm
• Trademark: D-top
• Origin: China
• HS Code: 842240000

Product Description

 

Product Description

Small Automatic Pharmaceutical Capsule Filling Machine

APPLICATION

The NJP-400C automatic capsule filling machine, as a perfect upgrading alternative for semi-automatic capsule filling machine, has been widely used in hospitals, colleges, pharmaceutical research institutes and labs of big pharmaceutical enterprises

FEATURES

1. Small in size, light in weight, energy savings, easy to operate and clean.
2. Opening and locking of capsule can be controlled automatically which is safe and convenient.
3. Equipped with inching control system, which makes it easy and convenient for cleaning, loading and unloading of upper and lower dies.
4.Equipped with gate control security system and mechanical failure security system, which provides functions of automatic alarm and shutdown.
5.Automatic alarm and shutdown will be activated when lacks empty capsule or powder.
6.Rich functions designed on the HMI, including counting and displaying functions during the production, and it is able to link with printer, if needed, for printing information including date of production, lot number, quantity, etc.
7. The plane cams are running in the mode of double rails, where the two axes run out separately. It can improve the operation accuracy and meanwhile eliminate the possibility of collision between the lower die and the dosage disc.
8.The high precision cam splitter uses optical dividing head of German Zeiss. The dividing spindle is machined in the CNC all at once, which has ensured accuracy dividing of the turntable and dosage disc while the machine runs fast, thus ensuring the precision of filling. Higher precision of cam splitter also provides the machine longer service life.
9.The operating cams are all processed with 20crmoti carburizing and quenching treatment, and then machined in CNC grinding machine all at once, which has ensured the accuracy and unity of the cams and provided a longer service life.
 

Product Paramenters

Model	NJP-400C
Filling capacity	24000pcs per hour
Weight	600Kg
Dimension	980×710×1880mm
Power supply	380/220V  50Hz
Total power	3KW
Segment bores	3 holes
Vacuum	20m^3/h-0.04-0.08Mpa
Dust collector	17.6Kpa  180m^3/h
Air compression	Air consumption 4m^3/h  Pressure 5-7Kg
Operating noise	<75DB(A)
Filling percentage	Empty capsule 99.9%   filled capsule 99.8%
Capsule size	00,0,1,2,3,4,5#   safety capsule A-E
Filling accuracy	Western medicine ±3%  Chinese medicine ±4%
Suitable for	Powder, Granule, Pellet, Tablet.

 

Details Images

New powder hopper

The new hopper adopts butterfly valve-type powder feeding, and is very suitable for drug powder with poor liquidity, including Chinese herbal medicine and Chinese patent drug, due to that its vibration unit equipped will force the powder to run down, which has solved problem of failing to feed in powder that often happens in the traditional screw feeding device because of the poor liquidity of powder.

Frame of capsule separation station

The newly designed frame of capsule separation station uses transmission of guide rail, enjoying higher precision and longer service life. Its closed design can prevent the defective capsule and dust from entering, ensuring a rapid and orderly capsule separation, as well as accurate capsule orienting.
 

New turntable
The new rotary table is designed fully enclosed and with concept of modularization. Its super low station designed, equipped with imported Silicone ring, provides a very good anti-dust effect. It can prevent drug powder from entering the rotary table's inner cavity, ensuring maintenance-free and lubrication charging-free for the inside part. It operates with high stability and accuracy, and meets the requirements of two-in-one filling process. (Paten code: ZL 2015 2 1021530.0)

 

Drug filling unit
Modular design and positioning by pins for clamper of filling allow adjusting the filling dosage without need to stop the machine. The filling pipe of different size can be changed conveniently and rapidly. (Paten code.: ZL 2015 2 1021519.4)

 

Base of filling station
The base of filling station is designed with negative pressure room, which is connected to the powder recycler. During the operation, any powder entering into the base will be inhaled into the powder recycler device by the negative pressure. The powder recycled will be used again after being filtered, preventing drug powder wasting and losing.

 

Integrated powder aspirator
When the abnormal capsules are failed to be separated properly, powder entering the lower holes of filling station will be absorbed into powder aspirator by recycling device, completely stopping the powder from scattering onto the platform, avoiding drug powder wasting and losing.

 

Capsule locking device
The slot type capsule locking plate is adjustable with high flexibility, it can slightly adjust at any time the misplacement in capsule locking, without need to adjust the pull rod of the station.

 

Die hole cleaning device
Use purified compressed air and intermittent gas shock technology to solve the issue that sticky powder with strong hygroscopicity will often stick onto the upper and lower die holes during production, which will cause the failure of proper separation of capsule. This will improve effectively the loading rate of capsule.

 

 

 Powder recycle

Negative pressure technology and sole distribution system for powder will collect separately any powder entering into the base and the powder recycler device, ensuring that the powder will not be contaminated by wasted capsules. The powder recycled will be used again after being filtered without needing of sterilization.

Packaging & Shipping

 

Company Profile

 

FAQ

Q1:Are you a dealer or manufacturer?
A1:We are manufacturer,Our Factory was located in Guangzhou, And we are the foreign trading department for this factory but with new company name.
 

Q2:How I can know the machine is suitable for me?

A2:You can send us the photo or video of the design and products you want to make. We will suggest you the machine and send you the similar machine working video.If you can send us the samples will be perfect.We can test on our machine and make you a video.
 

Q3: How about the after service and guarantee period
A3: We make the warranty of 12 months from the machine's arrival in buyer's facility. With a professional team of experienced technicians, we can serve abroad and do the best after-sale service to assure the machine's perfect operation.

Q4How can I trust you for the first transaction?
Q4: Please note that our above business licenses and certificates. And if you don't trust us, we can use Trade Assurance service. it will protect your money during the whole transaction.