New Design Full Automatic Powder Granule Pellet Capsule Filler Capsule Filling Machine

• Customization: Available
• After-sales Service: Online Support,video Technical Support
• Certification: CE, GMP, ISO
• Model NO.: NJP-3800C
• Condition: New
• Customized: Non-Customized
• Fill Range: 00#, 0#, 1#, 2#, 3#, 4#
• Filling Principle: Volumetric Filling
• Machine Type: Capsule Filling Machine
• Main Material: Stainless Steel
• Voltage: 380/220V 50Hz
• Filling Capacity: 228000PCS Per Hour
• Weight: 2200kg
• Total Power: 10.5kw
• Segment Bores: 27 Holes
• Vacuum: 63m3/H-0.04-0.08MPa
• Dust Collector: 24.5kpa 210m3/H
• Air Compression: Air Consumption 12m3/H Pressure 0.3-0.4MPa
• Operating Noise: <75dB(a)
• Filling Percentage: Empty Capsule 99.9% Filled Capsule 99.8%
• Capsule Size: #00-#5 Safety Capsule a-E
• Suitable for: Powder, Granule, Pellet, Tablet
• Working Relative Humidity: 40-55%
• Transport Package: Wooden Case
• Specification: 1395X1180X2260mm
• Trademark: D-top
• Origin: China
• HS Code: 842240000
• Package Size: 145.00cm * 125.00cm * 235.00cm
• Package Gross Weight: 2250.000kg

Product Description

Automatic Pharmaceutical Capsule Filling Machine

The NJP-3800C automatic capsule filling machine produced by our company is the innovative product of the third generation after many times of innovations and improvements. The new product is equipped with advanced technologies and perfect configuration. It not only covers all the functions and effects of the domestic capsule filling machine of the same model, but also has five pieces of innovation, three of which has been issued the utility model patent certificate by the national intellectual property administration, PRC at May 11, 2016. The innovative NJP-1200C automatic capsule filling machine, whose performance and quality has reached the top level in domestic industry, has passed the inspection of Zhejiang Packaging Machinery Product Quality Inspection Center. 

Features and innovations

1. Opening and locking of capsule can be controlled automatically which is safe and convenient.
2. Equipped with inching control system, which makes it easy and convenient for cleaning, loading and unloading of upper and lower dies.
3. Equipped with gate control security system and mechanical failure security system, which provides functions of automatic alarm and shutdown.
4. Automatic alarm and shutdown will be activated when lacks empty capsule or powder.
5. Rich functions designed on the HMI, including counting and displaying functions during the production, and it is able to link with printer, if needed, for printing information including date of production, lot number, quantity, etc.
6. The capsule separation chamber is driven by seal guide rail, which can prevent defective capsules and dust from entering into the chamber during spreading capsules, ensuring the stability of operation.
7. Shafts of capsule absorbing, pushing, locking, as well as defective capsule rejecting are all sealed with two layers of sealing ring, among which the first sealing adopts Nitrile Butadiene Rubber (NBR) to prevent lubrication from losing, and the second sealing uses imported silicone rubber sealing ring (SIL) to prevent powder from entering bearings, which has effectively solved the problem of bearing damage and shaft jamming because of powder leakage.
8. The two horizontal shafts of high-precision fully enclosed turntable adopts PTFE oil-free bearings, which are sealed with imported silicone rubber sealing ring (SIL) for preventing powder from entering the inside room of the turntable, ensuring running accuracy of the turntable, without needing to maintain and add lubrication permanently.
9. The plane cams are running in the mode of double rails, where the two axes run out separately. It can improve the operation accuracy and meanwhile eliminate the possibility of collision between the lower die and the dosage disc.
10.The high precision cam splitter uses optical dividing head of German Zeiss. The dividing spindle is machined in the CNC all at once, which has ensured accuracy dividing of the turntable and dosage disc while the machine runs fast, thus ensuring the precision of filling. Higher precision of cam splitter also provides the machine longer service life.
11.The operating cams are all processed with 20crmoti carburizing and quenching treatment, and then machined in CNC grinding machine all at once, which has ensured the accuracy and unity of the cams and provided a longer service life.

Product Paramenters

 

Technical Parameters	Specifications	NJP-3800C
	Maximum yield	228000 grains/hour
	machine weight	2200kg
	Machine volume	1395×1180×2260mm (height with automatic powder feeder:2880mm)
	power supply	380/220V 50Hz
	total power	10.5kw
	Number of holes	27 holes
	Vacuum	63m³/h -0.04~-0.08MPa
	vacuuming	24.5Kpa 210m³/h
	compressed air	Air consumption 12m³/h Pressure 0.3~0.4MPa
	source of water	Water flow 1000L/h 0.3~0.4Mpa
	water requirements	The water ring vacuum pump and the water tank are recycled, and the water source can be connected externally
	working noise	≤78dBA
	Working temperature	21°C±3°C
	working relative humidity	40-55%
	Capsule on chance	Empty capsule ≥ 99.9% Full capsule ≥ 99.8%
	Adapt Capsules	00#-5# capsule
	Loading accuracy	Western medicine ±3% Traditional Chinese medicine ±4%
	Adapt to the filling range	Powder, Granule, Pellet, Tablet
	special function	Powder collector function
	Material	316 stainless steel is used for parts in direct contact with medicines
	specification	Fully sign cGMP requirements

Details Images

 

New powder hopper
It adopts the disc valve feeding method and is equipped with a vibration device. It solves the problem that the traditional screw feeding device has no fluidity and often fails to feed powders with poor fluidity such as Chinese herbal medicines and proprietary Chinese medicines. Easy to disassemble, easy to replace and clean.

Sowing Rack
Driven by guide rail, it has high precision and long service life. The closed design effectively prevents waste capsules and dust from entering. Good stability, orderly seeding, and accurate direction adjustment.
 

New Turntable
One-piece processing and molding, compact structure and no splicing gap, with good sealing and easy disassembly; the upper and lower modules move independently, and the shaft seal of the fixed bracket adopts a double-lip skeleton dust-proof ring, which achieves no noise, small size, and low load. Small and high precision. The interior of the fully enclosed rotary table is free of maintenance, oil, maintenance and powder for three years. 

Base of filling station
The base of filling station is designed with negative pressure room, which is connected to the powder recycler. During the operation, any powder entering into the base will be inhaled into the powder recycler device by the negative pressure. The powder recycled will be used again after being filtered, preventing drug powder wasting and losing.

New capsule release mechanism
The new-type finished capsule discharge mechanism exclusively adopts the capsule plate design, no external air source is required when the finished capsules are discharged, and there is no dust flying during the production process. , strong permanent usability, less wear and tear.
 

 

New suction seat
A soft sealing column is installed on the original suction seat, and the balance between the lower mold and the suction seat is automatically adjusted by the soft sealing column during the production process to prevent vacuum leakage and increase the rate of capsule separation.
 

Clean die hole device
Purified compressed air and intermittent gas impingement technology are adopted. It solves the problem of powder sticking to the mold and improves the probability of capsule loading.
 

 

New transmission system
Adopt the latest cam bottom transmission system, the transmission bracket runs through the top and bottom of the design, all the running cams use inner groove cams instead of honest outer cams, and the high-speed operation achieves precision, accuracy, stability and no noise

Powder recycle
Negative pressure technology is adopted, and the medicine powder independent shunt system is used to shunt and recycle a small amount of leaked medicine powder in the filling base and the medicine powder in the integrated medicine powder inhaler during the production process, so as to ensure that the medicine powder will not cause cross-contamination with the recycled waste capsules. The powder can be directly re-entered into the machine for production without disinfection

Packaging & Shipping

 

Company Profile

FAQ

Q1:Are you a dealer or manufacturer?
A1:We are manufacturer,Our Factory was located in Guangzhou, And we are the foreign trading department for this factory but with new company name.

Q2:How I can know the machine is suitable for me?

A2:You can send us the photo or video of the design and products you want to make. We will suggest you the machine and send you the similar machine working video.If you can send us the samples will be perfect.We can test on our machine and make you a video.

Q3: How about the after service and guarantee period
A3: We make the warranty of 12 months from the machine's arrival in buyer's facility. With a professional team of experienced technicians, we can serve abroad and do the best after-sale service to assure the machine's perfect operation.

Q4: How can I trust you for the first transaction?
Q4: Please note that our above business licenses and certificates. And if you don't trust us, we can use Trade Assurance service. it will protect your money during the whole transaction.