Njp-800c Customized High Quality Fully Capsule Filler Automatic Capsule Filling Machine

• Customization: Available
• After-sales Service: Online Support,video Technical Support
• Certification: CE, GMP, ISO
• Model NO.: NJP-800C
• Customized: Customized
• Fill Range: 00#, 0#, 1#, 2#, 3#, 4#
• Filling Principle: Capsule Filling
• Machine Type: Capsule Filling Machine
• Main Material: Stainless Steel
• Voltage: 380/220V 50Hz
• Warranty: 1 Year
• Filling Capacity: 48000PCS Per Hour
• Weight: 600kg
• Dimension: 980X710X1880mm
• Total Power: 5.7kw
• Segment Bores: 6 Holes
• Vacuum: 20m3/H-0.04-0.08MPa
• Dust Collector: 17.6kpa 180m3/H
• Air Compression: Air Consumption 4m3/H Pressure 5-7kg
• Operating Noise: <75dB(a)
• Filling Percentage: Empty Capsule 99.9% Filled Capsule 99.8%
• Capsule Size: #00-#5 Safety Capsule a-E
• Suitable for: Powder, Granule, Pellet, Tablet
• Transport Package: Wooden Case
• Specification: 1060X860X2610mm
• Trademark: D-top
• Origin: China
• HS Code: 842240000

Product Description

 

Product Description

Automatic Pharmaceutical Capsule Filling Machine

APPLICATION

NJP-800C full-automatic capsule filling machine fills powder, particles and tablet materials into empty capsules. The device conducts filling through stopples, batches and frequency control. It is suitable for automatically filling, separating, (eliminating wasted contents) sealing up the powder or particle drugs to finished products. Our factory indigenously developed this filling device according to the advantages of similar devices at home and broad, as well as the practical national conditions. The production process is completely in conformity with GMP regulations.

FEATURES

1. Small in size, light in weight, energy savings, easy to operate and clean.
2. Opening and locking of capsule can be controlled automatically which is safe and convenient.
3. Equipped with inching control system, which makes it easy and convenient for cleaning, loading and unloading of upper and lower dies.
4.Equipped with gate control security system and mechanical failure security system, which provides functions of automatic alarm and shutdown.
5.Automatic alarm and shutdown will be activated when lacks empty capsule or powder.
6.Rich functions designed on the HMI, including counting and displaying functions during the production, and it is able to link with printer, if needed, for printing information including date of production, lot number, quantity, etc.
7. The plane cams are running in the mode of double rails, where the two axes run out separately. It can improve the operation accuracy and meanwhile eliminate the possibility of collision between the lower die and the dosage disc.
8.The high precision cam splitter uses optical dividing head of German Zeiss. The dividing spindle is machined in the CNC all at once, which has ensured accuracy dividing of the turntable and dosage disc while the machine runs fast, thus ensuring the precision of filling. Higher precision of cam splitter also provides the machine longer service life.
9.The operating cams are all processed with 20crmoti carburizing and quenching treatment, and then machined in CNC grinding machine all at once, which has ensured the accuracy and unity of the cams and provided a longer service life.
 

Product Paramenters

Model	NJP-800C
Filling capacity	48000pcs per hour
Weight	900Kg
Dimension	1060×860×2610mm
Power supply	380/220V  50Hz
Total power	5.7KW
Segment bores	6 holes
Vacuum	40m^3/h-0.04-0.08Mpa
Dust collector	24.5Kpa  210m^3/h
Air compression	Air consumption 5m^3/h  Pressure 5-7Kg
Operating noise	<75DB(A)
Filling percentage	Empty capsule 99.9%   filled capsule 99.8%
Capsule size	00,0,1,2,3,4,5#   safety capsule A-E
Filling accuracy	Western medicine ±3%  Chinese medicine ±4%
Suitable for	Powder, Granule, Pellet, Tablet.

 

Details Images

 

New powder hopper
The new hopper adopts butterfly valve-type powder feeding, and is very suitable for drug powder with poor liquidity, including Chinese herbal medicine and Chinese patent drug, due to that its vibration unit equipped will force the powder to run down, which has solved problem of failing to feed in powder that often happens in the traditional screw feeding device because of the poor liquidity of powder.
 

Frame of capsule separation station
The new designed frame of capsule separation station uses transmission of guide rail, enjoying higher precision and longer service life. Its closed design can prevent the defective capsule and dust from entering, ensuring a rapid and orderly capsule separation, as well as accurate capsule orienting.

Integrated Powder Aspirator
When the abnormal capsules are failed to be separated properly, powder entering the lower holes of filling station will be absorbed into powder aspirator by recycling device, completely stopping the powder from scattering onto the platform, avoiding drug powder wasting and losing.
 

New Turntable
The skeleton of ten-position turntable is machined integrally, having advantages of compact structure, no splicing gap, good sealing and easy to maintain. The upper and lower dies move independently, where the lower unit stretches and shrinks horizontally, while the upper unit runs up and down vertically. Double lip wiper dust seal preventing oil and dust is used on the shaft of fixed bracket of the upper and lower unit. It can provide a fully enclosed turntable with benefits of noise less, little in size and load and high precision, ensuring advantages of maintenance-free, lubrication charging-free, and no powder leakage for the inside part. (Patent code: ZL 2015 2 1021530.0)

Drug Filling Unit
Modularization design and positioning by pins for clamper of filling allow adjusting the filling dosage without need to stop the machine. The filling pipe of different size can be changed conveniently and rapidly. (Paten code.: ZL 2015 2 1021519.4)
 

Base of filling station
The base of filling station is designed with negative pressure room, which is connected to the powder recycler. During the operation, any powder entering into the base will be inhaled into the powder recycler device by the negative pressure. The powder recycled will be used again after being filtered, preventing drug powder wasting and losing.

Capsule Locking Unit
The slot type capsule locking plate is adjustable with high flexibility, it can slightly adjust at any time the misplacement in capsule locking, without need to adjust the pull rod of the station.
 

Die hole cleaning device
Use purified compressed air and intermittent gas shock technology to solve the issue that sticky powder with strong hygroscopicity will often stick onto the upper and lower die holes during production, which will cause the failure of proper separation of capsule. This will improve effectively the loading rate of capsule.

 

Powder recycle
Negative pressure technology and sole distribution system for powder will collect separately any powder entering into the base and the powder recycler device, ensuring that the powder will not be contaminated by wasted capsules. The powder recycled will be used again after being filtered without needing of sterilization.

Packaging & Shipping

 

Company Profile

 

FAQ

Q1:Are you a dealer or manufacturer?
A1:We are manufacturer,Our Factory was located in Guangzhou, And we are the foreign trading department for this factory but with new company name.
 

Q2:How I can know the machine is suitable for me?

A2:You can send us the photo or video of the design and products you want to make. We will suggest you the machine and send you the similar machine working video.If you can send us the samples will be perfect.We can test on our machine and make you a video.
 

Q3: How about the after service and guarantee period
A3: We make the warranty of 12 months from the machine's arrival in buyer's facility. With a professional team of experienced technicians, we can serve abroad and do the best after-sale service to assure the machine's perfect operation.

Q4How can I trust you for the first transaction?
Q4: Please note that our above business licenses and certificates. And if you don't trust us, we can use Trade Assurance service. it will protect your money during the whole transaction.